Unique Automotive Connector Production
○We have over ten‑year experience in the auto‑parts industry and can deliver accurate and prompt solutions to your technical challenges.
○ Our products are certified to multiple standards such as CE, RoHS and ISO9001.
How Do We Guarantee the Quality & High
Performance of Automotive Connectors?
Strict Raw Material Receiving Inspection
We adhere to ISO 9001, IEC and automotive‑industry quality standards, and fully enforce QAN/QAR material‑access requirements. Every batch of raw materials including plastics, copper, terminal plating and sealing rubber is subject to incoming inspection, ensuring stable and reliable connector quality from the source.
Precision Machining and Forming
We use high‑precision equipment for multi‑station die one‑piece stamping, including terminal springs and locking structures, with strict control over burrs and dimensional tolerances. All components are manufactured according to drawings under standardized production procedures formulated by our management team.
Surface Plating Technology
The main plating process: alkaline degreasing → pickling activation → pre‑nickel undercoat → functional plating (tin / gold / silver), for superior surface finish.
Injection & Over‑Molding
Integrated housing injection molding is carried out with precision molds, and insert molding is applied for part of the products. All wiring harness connectors adopt TPU/TPE over‑molding, which integrates the harness and connector as a single unit. It relieves stress and absorbs tension & bending force to effectively extend product service life.
Sealing‑Protection Technology
Housing sealing rings, single‑wire seals and internal cavity sealing are adopted to reach IP67 / IP68 dust‑proof and water‑proof rating. Special potting processes for certain products provide protection against moisture, oil stains and chemical corrosion.
Automated Assembly & Locking Structure
Fully‑automatic terminal‑insertion equipment and robotic arms are used for precise terminal pressing. Equipped with CPA secondary locking, error‑proof fixtures for sealing‑part assembly, and fatigue‑optimized buckle structures for enhanced stability and safety.
Connector raw materials
High-speed stamping of terminals
Electroplating surface treatment
Plastic shell injection molding
Automatic Assembly
Packaging release from warehouse
Research and development, as well as mold development
Final assembly and shaping
1‑meter Water Depth Waterproof Test
Packaging & Dispatch
Engineering and incoming material inspection
Cutting wires & stripping (removing insulation) (downstream process)
Terminal crimping
Pre‑Assembly / Sub‑Assembly
